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Upsetting forged rebar couplers offer a full strength connection together with enhanced fatigue resistance.
UPSETTING FORGED REBAR COUPLER
Upsetting forged rebar couplers offer a full strength connection together with enhanced fatigue resistance. They are suitable for projects of any size, including those requiring a high volume of couplers, such as road and rail bridges. Each end of the rebar to be joined is cut square and enlarged using a cold forge process. A thread is then formed on the enlarged bar end using a thread rolling machine. The thread is such that the cross-sectional area of the bar ends are not reduced ensuring the strength of the connection matches or exceeds that of the parent bars.
Product Characteristic
1.Material: 45#carbon steel, 40Cr
2.Thread Pitch: 2.5, 3.0
3.Tread angle: 60°, 75°
4.Standard : HRB400, HRB500
5.Craft: Tapping craft( normal); CNC Craft
Standard of Upsetting Forged Rebar Couplers:
Size | Thread | Outer Diameter (±0.5)mm | Length mm | Thread Pitch mm | Thread Angle |
Φ16 | M20 | 26 | 40 | 2.5 | 60° |
Φ18 | M22 | 29 | 44 | 2.5 | 60° |
Φ20 | M24 | 32 | 48 | 3 | 60° |
Φ22 | M27 | 36 | 52 | 3 | 60° |
Φ25 | M30 | 40 | 60 | 3.5 | 60° |
Φ28 | M33 | 44 | 66 | 3.5 | 60° |
Φ32 | M36 | 50 | 72 | 4 | 60° |
Φ36 | M39 | 56 | 80 | 4 | 60° |
Φ40 | M45 | 62 | 90 | 4 | 60° |
Product Advantage:
1. No reduction of bar cross-section area and bar –break feature
2. No torque wrench required
3. Assembly validated by visual inspection
4. Standard ISO parallel Metric Thread Design.
Product Picture
Precessing Steps:
Step 1. Cutting the rebar end to make it flat
Step 2. Enlarging ends of reinforced bars by cold upsetting (Rebar Upset forging Machine )
Step 3. Threading parallel threads rebar end by DLADTO Rebar Thread Cutting Machine
Factory Picture
Production Processes
Quality Control
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